About Circular Saw Machine for Metal Cutting - FANC 100
Feature
- Torsion free construction of Heavy duty Fabricated Structure of Machine.
- Infinitely variable controlled cutting feed.
- Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed.
- Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor.
- Indexing of job through Ball Screw Servo motor arrangement.
- Auto return of cutting head after completion of cut.
- Auto and manual mode for cycle sequence.
- Hydraulic Operated job clamping horizontal Vice.
- Heavy duty reduction Gearbox for heavy cutting torque directly coupled to main saw motor mounted on linear guide ways for vibration free cutting to optimize cutter life & production.
- Inbuilt micro mist cooling arrangement.
- Separate Hydraulic Power pack with all control valves, gauges & Oil level Indicator for easy check & maintenance.
- Electrical Control Panel with quality switchgears.
- The saw motor speed is controlled with A.C. frequency drive.
- brush for cleaning of chips from circular blades.
- Automatic trim Cut enableoption.
- Saw Blade guided by twoCarbide pads on both sides.
- Cut of length measured by PLC using Servo Drivearrangement.
- PLC Control system with Touch Screen HMI.
- Motorized Chip conveyor system for chips removal.
- Automatic Lubrication pump for oiling all moving items.
MAIN COMPONENT & MAKE
|
S. No.
|
Name
|
Make
|
|
1.
|
Hydraulic Pump
|
Douty/Yuken
|
|
2.
|
Hydraulic Valve
|
Yuken
|
|
3.
|
Hydraulic Cylinders
|
MEC
|
|
4.
|
Feed & Index Servo
|
Omron
|
|
5.
|
Electric Motor
|
BBL / Crompton
|
|
6.
|
PLC
|
Omron
|
|
7.
|
HMI
|
Omron
|
|
8.
|
Sensors
|
Siko/Omron
|
|
9.
|
Electrical Switchgear (MCB, Contactor, OLR)
|
Eaton/ ABB
|
Specification
|
Cutting Capacity (MM)
|
25 100 mm (Round)
|
|
Cutter Type
|
TCT / HSS
|
|
Cutter Size (MM)
|
315 & 420 x 2.5 mm
|
|
Saw Motor (H.P.)
|
20.0 HP
|
|
Hydraulic Motor (H.P.)
|
2.0 HP
|
|
Coolant Motor (H.P.)
|
0.15 HP
|
|
Job Clamping
|
Hydraulic
|
|
Hydraulic Reservoir (Ltr)
|
90 Ltr.
|
|
Electrical Control
|
Through PLC Panel
|
Superior Automated Metal Cutting SolutionThe FANC 100 Circular Saw Machine stands out with its fully automatic operation, CNC control, and hydraulic cutting capabilities. Built for industrial use, this gray steel machine accommodates high workloads and various bar sizes, enabling precise and clean metal cuts continuously throughout the day. Its automatic feeding function and PLC control streamline workflow, making it a key asset for manufacturers demanding consistency and speed.
Powerful Performance and EfficiencyDelivering a cutting speed of 120 mm/min and a daily capacity of 10 tons, the FANC 100 guarantees swift and accurate results. The integration of high-torque electric drive and advanced computerized control reduces operational noise and energy usage. This environmentally friendly and reliable system ensures minimal downtime and consistent productivity, supporting large-scale metalworking operations with ease.
FAQ's of Circular Saw Machine for Metal Cutting - FANC 100:
Q: How does the FANC 100 Circular Saw Machine for metal cutting operate?
A: The FANC 100 operates automatically using an electric drive system powered by 415 Volt (v). Equipped with CNC and PLC control, as well as hydraulic mechanisms, it provides automated feeding and full automatic cutting, ensuring both precision and high efficiency with minimal manual intervention.
Q: What types of materials and cutting tasks is the FANC 100 suitable for?
A: This machine is ideally suited for cutting various types of steel bars and metal profiles up to 100 mm in thickness. Its robust construction and high-torque blade enable it to handle industrial-scale metal cutting tasks efficiently and consistently.
Q: Where can the FANC 100 Circular Saw Machine be installed or used?
A: The FANC 100 is designed for industrial environments such as manufacturing plants, metal fabrication workshops, and factories. Its dimensions and weight (2500x2100x2250 mm; 4000 kg) require adequate floor space and access to a compatible electrical supply.
Q: What is the process for operating and maintaining the FANC 100 machine?
A: Operators use the user-friendly PLC control panel to set cutting parameters and initiate automatic feeding. Routine maintenance involves checking hydraulic and electrical systems, blade condition, and ensuring all safety features are operational to maintain optimal performance.
Q: What are the key benefits of using the FANC 100 for metal cutting?
A: Key benefits include high efficiency, consistent quality, automatic feeding, low energy consumption, reduced noise, and minimal labor requirements. The machine's full automation streamlines operation and increases output while maintaining environmental friendliness and reliability.
Q: When should the FANC 100 machine be chosen over other models?
A: This model is ideal for situations requiring high-volume, precise, and repetitive metal cutting, especially in industrial settings demanding automated processes and robust construction. If you need to cut steel bars or profiles in large quantities every day, the FANC 100 is an optimal solution.