About Double Column Automatic Bandsaw Machine - Metal Cutting
MAIN COMPONENT & MAKE
|
S. No.
|
Name
|
Make
|
|
1.
|
Hydraulic Pump
|
Douty / Eaton
|
|
2.
|
Hydraulic Valve
|
Yuken / Parker
|
|
3.
|
Hydraulic Cylinders
|
MEC
|
|
4.
|
Feed Control Valve
|
Rexroth
|
|
5.
|
Electric Motor
|
BBL / Crompton
|
|
6.
|
PLC
|
Omron
|
|
7.
|
HMI 7
|
Omron
|
|
8.
|
Sensors
|
Siko / Omron
|
|
9.
|
Electrical Switch gear (MCB, Contactor, OLR)
|
Eaton
|
Features
- Stress relieved torsion free fabricated bed cutting arm.
- Robust 2-coulmn linear-guided saw frame.
- Saw frame guidance by pre-stressed linear guide ways and warp resistant frame construction.
- High Efficiency Power Transmission through Worm/ Helical gear box.
- Adjustable Dovetail type Heavy duty Movable Blade guide with ball bearing.
- Automatic adjustment of saw blade guidance to material width.
- Hydraulic Power Pack with easy maintenance & a tank of 60 Ltr. with all control valves, gauges & oil level indicator for easy check and maintenance.
- Automatic Machine OFF, in case of Blade Breakage.
- Double Acting Hydraulic Cylinder for vice Clamping & De-clamping.
- Driven saw blade cleaning brush.
- Powerful, frequency-controlled saw blade drive.
- Rapid lowering of the saw frame via button until material edge by height sensing.
- Infinitely variable Feed Control Valve for Setting the Cutting feed & upward movement by hydraulic cylinder.
- Cycle sequencing thru PLC and user friendly touch screen for easy operation.
- Electrical control panel with high quality switch gears.
- Ergonomically designed control panel.
- Color Touch Screen (HMI) 7".
- NC Control Version for Job Length Setting.
- PLC Control System for machine automatic process.
High-Precision Metal CuttingThis bandsaw machine combines high torque and advanced PLC controls to deliver remarkable cutting precision. Its linear cutting method and automatic feeding make it ideally suited for industrial-scale operations, where consistency and accuracy are paramount. The machine supports computerization, ensuring dependable results across various batch sizes.
Efficient & Reliable OperationDesigned for intensive use, this model features automatic cutting and a robust water chiller cooling system, keeping operations smooth and minimizing downtime. The gearmotor drive and high-efficiency build allow continuous processes, whether you are a manufacturer, exporter, or service provider requiring dependable output and reduced energy consumption.
Versatile and Built to LastManufactured using durable steel and featuring a substantial frame, this bandsaw machine accommodates diverse cutting requirements from mild steel to stainless steel. Its wide blade and generous cutting thickness capability allow for versatile application across a range of industrial tasks, making it a long-term, cost-effective solution for metalworking businesses.
FAQ's of Double Column Automatic Bandsaw Machine - Metal Cutting:
Q: How does the PLC control system enhance the cutting process of this bandsaw machine?
A: The PLC (Programmable Logic Controller) system automates and optimizes machine operations, improving cutting accuracy, reducing manual intervention, and allowing precise adjustments of speed and feed for consistently high-quality cuts.
Q: What materials can the Double Column Automatic Bandsaw Machine cut?
A: This machine is designed for industrial cutting of metals such as mild steel (MS) and stainless steel (SS), providing efficient and clean cuts for a variety of metalworking applications.
Q: Where is this machine best suited for use?
A: The bandsaw machine is ideal for industrial environments, fabrication workshops, heavy manufacturing plants, and businesses involved in metal processing and bar cutting operations.
Q: What is the cutting capacity and maximum cutting area of this machine?
A: The machine can process up to 10 tons of material per day, accommodating a maximum cutting area of 400 square centimeters, making it suitable for handling large workpieces.
Q: How does the integrated water chiller cooling system benefit the machine?
A: The water chiller cooling system efficiently dissipates heat generated during cutting, protecting both the blade and material from overheating. This prolongs the lifespan of machine components and ensures uniform, high-quality cuts.
Q: What is the process for setting up and operating this semi-automatic bandsaw machine?
A: To operate, users simply load the metal bar, program the PLC controls for the desired cut parameters, and activate the automatic feeding system. The machine then manages cutting, speed, and cooling cycles with minimal manual oversight.
Q: What warranty and after-sales support options are available?
A: The machine comes with a one-year warranty, and support is available through the manufacturer, exporter, service provider, or supplier, ensuring swift resolution of technical queries and maintenance needs.